R&D Manufacturing Director

Our client is seeking a hands-on R&D Manufacturing Director to lead the manufacturing of first‑of‑kind prototypes, demonstration units, and low‑rate initial production hardware for advanced laser and electro‑optical systems used in aerospace and space applications. This includes engineering development units (EDUs), flight units, and early production builds.This is a highly technical, execution-focused leadership role. The Director will be deeply involved in day‑to‑day manufacturing operations while also driving long‑term capability improvements, updating core processes, implementing a Manufacturing Execution System (MES), and helping scale production capacity. The role serves as the operational bridge between engineering, configuration management, quality, supply chain, planning, and the build teams. This position is onsite in Herndon, VA.​Key Responsibilities:Shop & Operations LeadershipOversee production shops including optical assembly, electronics assembly, parts cleaning, and machine shop operationsIdentify constraints and drive continuous improvement across the production floorProduction Planning & ExecutionDevelop work instructions with design engineers to ensure efficient, predictable assembly and testEnsure build packages, travelers, drawings, and procedures are complete and build‑readyValidate build schedules and resource plans for feasibilityServe as the primary escalation point for manufacturing execution issuesManufacturing Engineering & Process ImprovementProvide Design for Manufacturing (DFM) feedback and define build strategy and flowStandardize and improve manufacturing processes for repeatability, traceability, and throughputSelect, implement, and operationalize a Manufacturing Execution System (MES)Resolve nonconformances using structured root‑cause analysisAI&T Process OwnershipOwn the process from released design through assembly and integrationAct as the integration point across engineering, configuration management, quality, safety & mission assurance, supply chain, planning, and build teamsFacilities & Team LeadershipLead and develop the manufacturing engineering team while remaining hands‑onPartner with leadership to plan facility improvements aligned with future program needsRequirementsMinimum Requirements10–15 years of experience in manufacturing engineering or production leadershipBackground in optical, laser, electro‑optical, aerospace, or space‑qualified hardwareExperience transitioning designs through prototype, development, and early productionDirect experience with Assembly, Integration & Test (AI&T) in controlled build environmentsStrong understanding of configuration control, build documentation, and traceabilityExperience with ERP systems (Deltek Costpoint preferred)Experience in ISO‑9001 or AS9100 manufacturing environmentsBachelor’s degree in a technical discipline (engineering preferred)Proven hands‑on leadership styleBenefitsOur client is a recognized leader in advanced laser, lidar, and laser‑communication technologies, delivering high‑performance electro‑optical solutions for defense, space, and aerospace missions. The organization is known for its innovation, technical excellence, and customer‑focused culture, supported by a collaborative and flexible work environment.They foster a progressive learning culture that values curiosity, encourages professional challenge, and supports long‑term growth. Employees enjoy a competitive compensation package, strong benefits, and the opportunity to contribute to cutting‑edge programs with real mission impact.Our client is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment based on individual merit, skills, and experience. Our client does not engage in nor permits any discrimination in the workplace.Our client is seeking a hands-on R&D Manufacturing Director to lead the manufacturing of first‑of‑kind prototypes, demonstration units, and low‑rate initial production hardware for advanced laser and electro‑optical systems used in aerospace and space applications. This includes engineering development units (EDUs), flight units, and early production builds.This is a highly technical, execution-focused leadership role. The Director will be deeply involved in day‑to‑day manufacturing operations while also driving long‑term capability improvements, updating core processes, implementing a Manufacturing Execution System (MES), and helping scale production capacity. The role serves as the operational bridge between engineering, configuration management, quality, supply chain, planning, and the build teams. This position is onsite in Herndon, VA.​Key Responsibilities:Shop & Operations LeadershipOversee production shops including optical assembly, electronics assembly, parts cleaning, and machine shop operationsIdentify constraints and drive continuous improvement across the production floorProduction Planning & ExecutionDevelop work instructions with design engineers to ensure efficient, predictable assembly and testEnsure build packages, travelers, drawings, and procedures are complete and build‑readyValidate build schedules and resource plans for feasibilityServe as the primary escalation point for manufacturing execution issuesManufacturing Engineering & Process ImprovementProvide Design for Manufacturing (DFM) feedback and define build strategy and flowStandardize and improve manufacturing processes for repeatability, traceability, and throughputSelect, implement, and operationalize a Manufacturing Execution System (MES)Resolve nonconformances using structured root‑cause analysisAI&T Process OwnershipOwn the process from released design through assembly and integrationAct as the integration point across engineering, configuration management, quality, safety & mission assurance, supply chain, planning, and build teamsFacilities & Team LeadershipLead and develop the manufacturing engineering team while remaining hands‑onPartner with leadership to plan facility improvements aligned with future program needs

Our client is seeking a hands-on R&D Manufacturing Director to lead the manufacturing of first‑of‑kind prototypes, demonstration units, and low‑rate initial production hardware for advanced laser and electro‑optical systems used in aerospace and space applications. This includes engineering development units (EDUs), flight units, and early production builds.

Our client is seeking a hands-on R&D Manufacturing Director to lead the manufacturing of first‑of‑kind prototypes, demonstration units, and low‑rate initial production hardware for advanced laser and electro‑optical systems used in aerospace and space applications. This includes engineering development units (EDUs), flight units, and early production builds.Our client is seeking a hands-on R&D Manufacturing Director to lead the manufacturing of first‑of‑kind prototypes, demonstration units, and low‑rate initial production hardware for advanced laser and electro‑optical systems used in aerospace and space applications. This includes engineering development units (EDUs), flight units, and early production builds.

This is a highly technical, execution-focused leadership role. The Director will be deeply involved in day‑to‑day manufacturing operations while also driving long‑term capability improvements, updating core processes, implementing a Manufacturing Execution System (MES), and helping scale production capacity. The role serves as the operational bridge between engineering, configuration management, quality, supply chain, planning, and the build teams. This position is onsite in Herndon, VA.

This is a highly technical, execution-focused leadership role. The Director will be deeply involved in day‑to‑day manufacturing operations while also driving long‑term capability improvements, updating core processes, implementing a Manufacturing Execution System (MES), and helping scale production capacity. The role serves as the operational bridge between engineering, configuration management, quality, supply chain, planning, and the build teams. This position is onsite in Herndon, VA.This is a highly technical, execution-focused leadership role. The Director will be deeply involved in day‑to‑day manufacturing operations while also driving long‑term capability improvements, updating core processes, implementing a Manufacturing Execution System (MES), and helping scale production capacity. The role serves as the operational bridge between engineering, configuration management, quality, supply chain, planning, and the build teams. This position is onsite in Herndon, VA.​​​

Key Responsibilities:

Key Responsibilities:Key Responsibilities:Key Responsibilities:

Shop & Operations Leadership

Shop & Operations LeadershipShop & Operations LeadershipShop & Operations Leadership

• Oversee production shops including optical assembly, electronics assembly, parts cleaning, and machine shop operations

Oversee production shops including optical assembly, electronics assembly, parts cleaning, and machine shop operationsOversee production shops including optical assembly, electronics assembly, parts cleaning, and machine shop operations

• Identify constraints and drive continuous improvement across the production floor

Identify constraints and drive continuous improvement across the production floorIdentify constraints and drive continuous improvement across the production floor

Production Planning & Execution

Production Planning & ExecutionProduction Planning & ExecutionProduction Planning & Execution

• Develop work instructions with design engineers to ensure efficient, predictable assembly and test

Develop work instructions with design engineers to ensure efficient, predictable assembly and testDevelop work instructions with design engineers to ensure efficient, predictable assembly and test

• Ensure build packages, travelers, drawings, and procedures are complete and build‑ready

Ensure build packages, travelers, drawings, and procedures are complete and build‑readyEnsure build packages, travelers, drawings, and procedures are complete and build‑ready

• Validate build schedules and resource plans for feasibility

Validate build schedules and resource plans for feasibilityValidate build schedules and resource plans for feasibility

• Serve as the primary escalation point for manufacturing execution issues

Serve as the primary escalation point for manufacturing execution issuesServe as the primary escalation point for manufacturing execution issues

Manufacturing Engineering & Process Improvement

Manufacturing Engineering & Process ImprovementManufacturing Engineering & Process ImprovementManufacturing Engineering & Process Improvement

• Provide Design for Manufacturing (DFM) feedback and define build strategy and flow

Provide Design for Manufacturing (DFM) feedback and define build strategy and flowProvide Design for Manufacturing (DFM) feedback and define build strategy and flow

• Standardize and improve manufacturing processes for repeatability, traceability, and throughput

Standardize and improve manufacturing processes for repeatability, traceability, and throughputStandardize and improve manufacturing processes for repeatability, traceability, and throughput

• Select, implement, and operationalize a Manufacturing Execution System (MES)

Select, implement, and operationalize a Manufacturing Execution System (MES)Select, implement, and operationalize a Manufacturing Execution System (MES)

• Resolve nonconformances using structured root‑cause analysis

Resolve nonconformances using structured root‑cause analysisResolve nonconformances using structured root‑cause analysis

AI&T Process Ownership

AI&T Process OwnershipAI&T Process OwnershipAI&T Process Ownership

• Own the process from released design through assembly and integration

Own the process from released design through assembly and integrationOwn the process from released design through assembly and integration

• Act as the integration point across engineering, configuration management, quality, safety & mission assurance, supply chain, planning, and build teams

Act as the integration point across engineering, configuration management, quality, safety & mission assurance, supply chain, planning, and build teamsAct as the integration point across engineering, configuration management, quality, safety & mission assurance, supply chain, planning, and build teams

Facilities & Team Leadership

Facilities & Team LeadershipFacilities & Team LeadershipFacilities & Team Leadership

• Lead and develop the manufacturing engineering team while remaining hands‑on

Lead and develop the manufacturing engineering team while remaining hands‑onLead and develop the manufacturing engineering team while remaining hands‑on

• Partner with leadership to plan facility improvements aligned with future program needs

Partner with leadership to plan facility improvements aligned with future program needsPartner with leadership to plan facility improvements aligned with future program needs